North Dakota Soybean Processors New Soybean Processing Facility
North Dakota Soybean Processors (NDSP) built a new greenfield soybean processing facility in Casselton, North Dakota to produce food-grade soybean oil. As NDSP’s long-standing and trusted engineering partner, KFI was chosen to lead the project.
Location
Casselton, ND
Industry
Lipids, Oils & Animal Feed
Services Provided
Chemical Engineering, Mechanical Engineering, Utility Generation & Distribution
Challenge
NDSP connects soybean producers with end users through the production of high-quality food and fuel products. Their goal was to create additional value by processing soybeans in the upper Midwest, rather than exporting them for further processing. To accomplish this, NDSP needed to increase soybean processing capacity in North Dakota by building a new greenfield soybean processing facility and vegetable oil refinery.
Approach
KFI lead the project team and drove the project schedule while prioritizing the budget and project goals. In addition to leading the project engineering team, KFI performed the following services:
Site plan
General arrangements
P&ID’s
Process and utility piping design
3D modeling
Equipment procurement services
Utility systems
Material handling systems
Hexane unload/storage and handling systems
Tank farm design
Preparation, extraction, and refinery processes
Facility wide HVAC and plumbing system design
Outcome
The new soybean processing facility allows farmers to deliver soybeans and pick up soybean meal to feed their livestock, connecting the producers with the end users. Because of high demand for soybeans, the value has increased, leading to higher profits for local producers. KFI helped achieve NDSP’s goals by designing a facility that was delivered under budget and on schedule.
The facility includes a 3,750 metric-tons-per-day soybean processing facility and an 800 short ton-per-day refined, bleached, and deodorized (RBD) vegetable oil refinery. NDSP now has crushing capacity to process two thirds of the state’s soybean crop, adding increased value to an agriculture-driven economy.